What is the setting time?

Setting time concerns time from the last production unit on one task to the first good unit of the new work. More precisely, it is the time it takes to remove countries and tools from one order of the job and replacing the dies and tools for a new role. Transmission, turnover and preparation time are some of the common names. Although it usually applies to manufacturing machines, the settings time may apply to other types of businesses, such as the time to replace the equipment of the belts on the stage. Toyota introduced a campaign to shorten the settings in 1971 and many other manufacturers have since followed its management.

There are many reasons to shorten the settings. Although the initial costs may be expensive, manufacturers have found that shortening the turnover time increases productivity and profit. Many businesses have changed to processes in time or jit, and having quick gears help them achieve their goals 100 % customer satisfaction. Quick set times also the fact that workers have less in -the -time time such astime to wander and talk.

The ability to quickly set up a new job means that the company can operate multiple products on the same machine, saving money and increasing profits. There are two types of settings: external and internal. External settings are part of the transitions that the worker performs when the machine is started. The interior time is the time the worker uses when the machine is stopped. The aim is to move the percentage of internal time to external time and continue production when preparing for the settings.

types of methods that can help reduce the settings time depends very much on the type of business and process type. It will be different for a person working in the office than for a machinery in a production facility. Examples of ways to shorten the settings, are quick changes and tools, mputer-numeric-control (CNC) and pallets inverters. Sometimes it can be as simple as the use of a team of two people to makethe transition. Other methods include standardization of screws and pins to fit multiple machines, have tools and equipment nearby and use electric tools instead of manual or hand tools.

Regardless of the field of settings, there are some basic rules that can improve any transition. Proper training ensures that the worker uses the latest and most effective method. The worker needs easy access to information about the new settings and the method needed to complete it. Materials for new work must be available and tools, dies or accessories should be stored near in an easily accessible storage. These simple steps help workers to do as much as possible during the external time.